ADVANCED SCADA, HMI & PLC ENGINEERING

Responsible	Nayudu Bhavana
Last Update	12/06/2026
Members	2

Course
Reviews

- Overview
Chapter 1: SCADA Fundamentals

5Lessons ·
- ISA-95 Automation Hierarchy
- SCADA Types & Server Hardware Sizing
- Tag Database Design
- OPC UA Configuration
- SCADA Redundancy Design Patterns
Chapter 2: HMI Engineering

3Lessons ·
- ISA-101 Four-Level & Color Standard
- Equipment Symbol State Matrix
- Faceplate Design & Performance
Chapter 3: PLC Programming

5Lessons ·
- IEC 61131-3 Programming Languages
- PLC Scan Cycle
- ST-Key Reference Text
- Motor Control Function Block
- I/O Module Selection Guide
Chapter 4: Industrial Communications

4Lessons ·
- Protocol Selection Guide
- Modbus TCP/RTU
- OPC UA Security
- VLAN Network Design for OT/SCADA
Chapter 5: Alarm Management

3Lessons ·
- ISA-18.2 Alarm Priority Matrix
- Performance KPIs and Benchmarks
- Rationalisation Decision Framework
CHAPTER 6 : ISA Standards

3Lessons ·
- ISA-88 Batch Control & State Machine
- ISA-95 Integration Standard
- ISA-18.2 Alarm Management
CHAPTER 7: IEC Standards

1Lessons ·
- IEC 62443 Security Levels & Foundational Requirements
CHAPTER 8: GAMP5, CFR 21 Part 11 & Pharmaceutical Automation

3Lessons ·
- GAMP5 Software Categories
- CFR Part 11 SCADA Implementation Requirements
- ALCOA+ Data Integrity Framework
Alarm Setpoint Engineering Reference

94Lessons ·
- NEMA 250 Enclosure Type Complete Reference
- NEMA Motor Enclosure Types
- NEMA vs IEC Key Differences
- Applicable Standards
- Types and Classifications
- IEC 61439 Panel Verification
- Process
- Circuit Breaker Selection Guide
- Contactor Utilisation Categories
- Contactor Utilisation Categories
- Power Supply Selection Guide
- Terminal Block Selection Guide
- BOM Required Fields
- Example — 25-Line Control Panel
- Spare Parts Recommendations
- Wire Numbering Systems Comparison
- Component Reference Designators — IEC 81346
- Terminal Strip Organisation
- IEC 60446 Conductor Identification
- Control Panel Wiring Colour
- Wire Ferrule Colour and Size
- IEC 60364 Cable Sizing Method
- Cable Derating Correction Factors
- PVC Cable Current Ratings
- PVC Cable Current Ratings
- Motor Current Calculation Formulas
- Panel Load Schedule Template
- Short-Circuit Calculation Method
- Typical Available Fault Levels
- Panel Layout Engineering Rules
- Cable Routing and Segregation Rules
- Test FAT Procedure
- Analog Signal Scaling Formulas
- PID Controller Tuning Calculations
- Flow Measurement Calculations
- Pressure and Temperature Reference Tables
- Engineering Constants Quick Reference
- Network Calculations Quick Reference
- SOP: Analog Input Loop Check Procedure
- SOP: SCADA Hot-Standby Failover Test Procedure
- Project Handover Checklist
- Change Request Form Template
- SCADA Engineer Competency Framework
- Recommended Professional Certifications
- Key Standards and Reference Materials
- Historian Architecture
- OEE Calculation
- Advanced Tag Database-Calculated Tag Patterns
- Multi-Site SCADA Architecture
- Multi-Monitor and Multi-Resolution Design
- ISA-101 Compliance Audit
- Alarm Banner Design
- ISA-88 Phase Implementation in SFC
- PLC Performance Tuning
- PLC Cybersecurity Hardening
- PROFINET Diagnostics and Troubleshooting
- Precision Time Protocol PTP IEEE 1588 for OT Networks
- IEC 61850 for Substation Automation
- Commissioning Phases
- IO Loop Check Sheet
- PID Controller Commissioning and Tuning Record
- Earthing System Design for Control Panels
- Motor Protection Relay Configuration
- Power Factor Correction
- Control Panel Specification Clauses
- FAT Acceptance Criteria
- Case Study: Water Treatment Plant MCC Pane
- Case Study: Food and Beverage Production Panel
- Case Study: Pharmaceutical Clean Room SCADA Panel
- Surge Protective Device (SPD) Selection
- UPS Sizing for Control Systems
- Power Quality Measurements and Thresholds
- Technical Glossary
- Complete Engineering Calculations Reference
- International vs Regional Standards
- Standard Operating Procedures
- Pressure Transmitter Technology Comparison
- Flow Measurement Technology Selection Guide
- Level Measurement Technology Reference
- emperature Measurement Complete Reference
- Analyser Technology Reference for SCADA Integration
- AC Motor Nameplate Data
- Motor Starting Current and Torque Characteristics
- VFD Parameter Groups and Configuration Reference
- Control Valve Types
- Control Valve Fail Position
- Valve Positioner
- Automation Project Phase Gate Reviews
- SCADA Project Risk Register Template
- Automation Project Communication Plan Template
- Typical Alarm Setpoints by Process Variable Type
- Alarm Deadband Reference by Variable Type
- Appendices A–F
- IEC 60529 IP Rating System