ADVANCED SCADA, HMI & PLC ENGINEERING

Responsible	Nayudu Bhavana
Last Update	12/06/2026
Members	1

Course
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- Overview
  
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Chapter 1: SCADA Fundamentals

5Lessons ·
- ISA-95 Automation Hierarchy
  
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- SCADA Types & Server Hardware Sizing
  
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- Tag Database Design
  
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- OPC UA Configuration
  
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- SCADA Redundancy Design Patterns
  
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Chapter 2: HMI Engineering

3Lessons ·
- ISA-101 Four-Level & Color Standard
  
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- Equipment Symbol State Matrix
  
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- Faceplate Design & Performance
  
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Chapter 3: PLC Programming

5Lessons ·
- IEC 61131-3 Programming Languages
  
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- PLC Scan Cycle
  
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- ST-Key Reference Text
  
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- Motor Control Function Block
  
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- I/O Module Selection Guide
  
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Chapter 4: Industrial Communications

4Lessons ·
- Protocol Selection Guide
  
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- Modbus TCP/RTU
  
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- OPC UA Security
  
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- VLAN Network Design for OT/SCADA
  
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Chapter 5: Alarm Management

3Lessons ·
- ISA-18.2 Alarm Priority Matrix
  
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- Performance KPIs and Benchmarks
  
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- Rationalisation Decision Framework
  
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CHAPTER 6 : ISA Standards

3Lessons ·
- ISA-88 Batch Control & State Machine
  
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- ISA-95 Integration Standard
  
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- ISA-18.2 Alarm Management
  
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CHAPTER 7: IEC Standards

1Lessons ·
- IEC 62443 Security Levels & Foundational Requirements
  
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CHAPTER 8: GAMP5, CFR 21 Part 11 & Pharmaceutical Automation

3Lessons ·
- GAMP5 Software Categories
  
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- CFR Part 11 SCADA Implementation Requirements
  
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- ALCOA+ Data Integrity Framework
  
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Alarm Setpoint Engineering Reference

94Lessons ·
- NEMA 250 Enclosure Type Complete Reference
  
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- NEMA Motor Enclosure Types
  
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- NEMA vs IEC Key Differences
  
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- Applicable Standards
  
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- Types and Classifications
  
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- IEC 61439 Panel Verification
  
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- Process
  
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- Circuit Breaker Selection Guide
  
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- Contactor Utilisation Categories
  
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- Contactor Utilisation Categories
  
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- Power Supply Selection Guide
  
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- Terminal Block Selection Guide
  
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- BOM Required Fields
  
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- Example — 25-Line Control Panel
  
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- Spare Parts Recommendations
  
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- Wire Numbering Systems Comparison
  
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- Component Reference Designators — IEC 81346
  
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- Terminal Strip Organisation
  
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- IEC 60446 Conductor Identification
  
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- Control Panel Wiring Colour
  
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- Wire Ferrule Colour and Size
  
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- IEC 60364 Cable Sizing Method
  
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- Cable Derating Correction Factors
  
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- PVC Cable Current Ratings
  
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- PVC Cable Current Ratings
  
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- Motor Current Calculation Formulas
  
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- Panel Load Schedule Template
  
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- Short-Circuit Calculation Method
  
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- Typical Available Fault Levels
  
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- Panel Layout Engineering Rules
  
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- Cable Routing and Segregation Rules
  
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- Test FAT Procedure
  
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- Analog Signal Scaling Formulas
  
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- PID Controller Tuning Calculations
  
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- Flow Measurement Calculations
  
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- Pressure and Temperature Reference Tables
  
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- Engineering Constants Quick Reference
  
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- Network Calculations Quick Reference
  
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- SOP: Analog Input Loop Check Procedure
  
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- SOP: SCADA Hot-Standby Failover Test Procedure
  
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- Project Handover Checklist
  
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- Change Request Form Template
  
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- SCADA Engineer Competency Framework
  
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- Recommended Professional Certifications
  
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- Key Standards and Reference Materials
  
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- Historian Architecture
  
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- OEE Calculation
  
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- Advanced Tag Database-Calculated Tag Patterns
  
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- Multi-Site SCADA Architecture
  
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- Multi-Monitor and Multi-Resolution Design
  
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- ISA-101 Compliance Audit
  
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- Alarm Banner Design
  
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- ISA-88 Phase Implementation in SFC
  
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- PLC Performance Tuning
  
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- PLC Cybersecurity Hardening
  
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- PROFINET Diagnostics and Troubleshooting
  
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- Precision Time Protocol PTP IEEE 1588 for OT Networks
  
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- IEC 61850 for Substation Automation
  
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- Commissioning Phases
  
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- IO Loop Check Sheet
  
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- PID Controller Commissioning and Tuning Record
  
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- Earthing System Design for Control Panels
  
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- Motor Protection Relay Configuration
  
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- Power Factor Correction
  
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- Control Panel Specification Clauses
  
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- FAT Acceptance Criteria
  
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- Case Study: Water Treatment Plant MCC Pane
  
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- Case Study: Food and Beverage Production Panel
  
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- Case Study: Pharmaceutical Clean Room SCADA Panel
  
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- Surge Protective Device (SPD) Selection
  
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- UPS Sizing for Control Systems
  
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- Power Quality Measurements and Thresholds
  
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- Technical Glossary
  
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- Complete Engineering Calculations Reference
  
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- International vs Regional Standards
  
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- Standard Operating Procedures
  
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- Pressure Transmitter Technology Comparison
  
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- Flow Measurement Technology Selection Guide
  
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- Level Measurement Technology Reference
  
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- emperature Measurement Complete Reference
  
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- Analyser Technology Reference for SCADA Integration
  
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- AC Motor Nameplate Data
  
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- Motor Starting Current and Torque Characteristics
  
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- VFD Parameter Groups and Configuration Reference
  
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- Control Valve Types
  
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- Control Valve Fail Position
  
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- Valve Positioner
  
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- Automation Project Phase Gate Reviews
  
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- SCADA Project Risk Register Template
  
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- Automation Project Communication Plan Template
  
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- Typical Alarm Setpoints by Process Variable Type
  
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- Alarm Deadband Reference by Variable Type
  
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- Appendices A–F
  
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- IEC 60529 IP Rating System
  
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